tubular handling system

专利摘要:
tubular handling system the present invention relates to an electronic control system (10, 100) comprising a first tubular handling tool (20, 30, 80, 90, 120, 130), a sensor (27, 28, 29, 37, 38, 39) and a controller (40). the controller (40) is configured to control the performance of the first tubular manipulation tool (20, 30, 80, 90, 120, 130) in response to an electronic signal received from the sensor (27, 28, 29, 37, 38 , 39) which corresponds to an operational characteristic of the first tubular handling tool (20, 30, 80, 90, 120, 130). the electronic control system (10, 100) works as an electronic locking system to prevent the misuse of a tubular (1150). a method of controlling a tubular handling tool (20, 30, 80, 90, 120, 130) comprises measuring an operational characteristic of the tubular handling tool (20, 30, 80, 90, 120, 130) communicating the operational characteristic to a controller (40) in the form of an electronic signal and using the controller (40) to control the performance of the tubular handling tool (20, 30, 80, 90, 120, 130) in response to measured operational characteristic.
公开号:BR112013014858B1
申请号:R112013014858
申请日:2011-12-15
公开日:2020-04-07
发明作者:Thiemann Bjoern；D Hooker Ii John；Heidecke Karsten；Helms Martin；Liess Martin；Wiedecke Michael
申请人:Weatherford/Lamb Inc；
IPC主号:

专利说明:

Descriptive Report of the Invention Patent for TUBULAR HANDLING SYSTEM.
CROSS REFERENCE TO RELATED ORDERS [0001] This application claims the benefit of Order
United States Provisional No. 61 / 424,575, filed on December 17, 2010, and United States Provisional No. 61 / 516,609, filed on April 5, 2011, each order being incorporated in its entirety by reference.
BACKGROUND OF THE INVENTION
Field of the Invention [0002] Modalities of the invention refer to an electronic control system to control the operation of one or more tubular handling tools. The modalities of the invention refer to an electronic lock for a tubular handling system to perform tubular handling operations. Description of the Related Art [0003] It is known in the drilling industry to use a top drive system on a drilling rig to rotate a tubular or tubular column to build or break tubular connections while drilling a well and to install the liner after the well is drilled. The top drive systems are equipped with a motor to provide torque for rotation of the tubulars and can be equipped with a tubular gripping tool to facilitate the manipulation of the tubulars. During a tubular construction / breaking operation, the top drive works in tandem with a spider provided on the platform floor. When handling a tubular column suspended from a drilling rig, the top drive, an elevator attached to the top drive or the spider must be fitted with the tubular column to prevent the column from falling into the well.
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2/46 [0004] Typically, an operator located on the platform controls the top drive, the elevator and the spider with manually operated levers, which control the fluid energy for the serrated wedges that make the top / elevator and spider drive retain the tubular column. At any given time, the operator may inadvertently drop the tubular column by moving the wrong lever. Conventional locking systems based around hydraulic or pneumatic circuits have been developed and used with spider / elevator systems to address this problem.
[0005] There is a need for a more sophisticated locking system for use with one or more tubular handling tools to prevent inadvertent release of a tubular or tubular column.
SUMMARY OF THE INVENTION [0006] In one embodiment, an electronic control system comprises a first tool for handling tubulars; a sensor coupled to the first tubular handling tool; and a controller communicating with the sensor. The controller is configured to control the performance of the first tubular manipulation tool in response to an electronic signal received from the sensor. The electronic signal corresponds to an operational characteristic of the first tubular manipulation tool. The first tubular handling tool includes at least one of an elevator and a spider. The sensor includes at least one of a voltage meter, a load cell, a torque sub, a pressure transducer and a potentiometer. The operational characteristic includes at least one among a load that is supported by the first tubular handling tool , a pressure that is provided for the first tubular handling tool
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3/46 and a position of the first tubular handling tool. The controller includes at least one programmable logic controller and an electronic processing unit. The system also comprises an electronic piping coupled to the first tubular manipulation tool to direct the electronic signal from the sensor to the controller. The system also comprises an electronically controlled valve that is actuated by the controller to prevent or allow pressurized fluid to or from the first tubular handling tool. The system also comprises a second tubular manipulation tool and a second sensor that is in communication with the controller, in which the controller is configured to prevent or allow the second tubular manipulation tool to act in response to an electronic signal received from the second sensor that corresponds to an operational characteristic of the second tubular manipulation tool. The system also comprises a second electronically controlled valve, which is actuated by the controller to prevent or allow pressurized fluid to or from the second tubular handling tool. The system also comprises a remote control in communication with the controller, which is configured to receive data from the controller corresponding to the operational characteristic of the first tubular manipulation tool.
[0007] In one embodiment, an electronic control system comprises a first tubular handling tool, a second tubular handling tool; and an operable electronic locking system to control the performance of the first and second tubular handling tools. The electronic locking system includes a first sensor attached to the first tubular handling tool, a second sensor attached to the second tubular handling tool and a controller
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4/46 in communication with the first and second sensors. The sensors are configured to send an electronic signal to the controller that corresponds to an operational characteristic of the tubular handling tools. The controller is configured to actuate a valve to prevent or allow pressurized fluid to or from tubular handling tools in response to operational characteristics. The operational characteristics include at least one of a load that is supported by the tubular handling tools, a pressure that is provided for the tubular handling tools and a position of the tubular handling tools. The sensors include at least one of a voltage meter, a load cell, a torque sub, a pressure transducer and a potentiometer. The first tubular handling tool is an elevator and the second tubular handling tool is a spider.
[0008] In one embodiment, a method of controlling a tubular handling tool comprises measuring an operating characteristic of the tubular handling tool, communicating the operating characteristic with a controller in the form of an electronic signal and using the controller to control the performance of the tubular manipulation tool in response to the measured operational characteristic. The method also comprises sending an electronic signal to a valve in order to actuate the valve and, thus, supply or release fluid pressure to the tubular manipulation tool. The method also comprises the operation of the tubular manipulation tool through the operation of an electronically controlled valve with the controller.
[0009] In one embodiment, a tubular handling system comprises a tubular handling tool having a sensor configured to measure an operational characteristic of the
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5/46 tubular handling tool: an electronic control system in communication with the sensor and a platform winch system in communication with the electronic control system, in which the platform winch system is operable to raise or lower the tool tubular manipulation in response to the operational characteristic measured by the sensor and communicated with the electronic control system.
[00010] In one embodiment, a tubular handling system comprises an actuation set, a gripping tool coupled to the actuation set so that the actuation set is operable to act on the gripping tool; a first sensor coupled to the actuation set and an identification device. The first sensor is operable to communicate with the identification device and transmit a signal to an electronic control system corresponding to the information regarding the gripping tool. The electronic control system is operable to actuate the actuation set in order to act the gripping tool in response to the information.
[00011] In one embodiment, a tubular handling system comprises a tubular handling tool having a sensor configured to measure a position of a general assembly of the tubular handling tool and an electronic control system in communication with the sensor, in that the electronic control system is operable to actuate the general assembly in response to a position measurement that is sent to the electronic control system from the sensor.
[00012] In one embodiment, a method of controlling a tubular handling system comprises measuring an operational position of at least one of a compensation set and a general set of a tubular handling tool;
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6/46 communicating the operational position to an electronic control system in the form of an electronic signal; and control of the performance of at least one of the gripping set, the compensation set and the general set using the electronic control system in response to the operational position.
[00013] In one embodiment, an electronic control system comprises a first tool for handling tubulars; a second tubular handling tool; a sensor coupled to the first tubular handling tool; and a controller in communication with the sensor, in which the controller is configured to control the performance of the second tubular manipulation tool in response to an electronic signal received from the sensor, which corresponds to an operational characteristic of the first tubular manipulation tool.
BRIEF DESCRIPTION OF THE DRAWINGS [00014] So that the way in which the aspects of the invention cited above can be understood in detail, a more particular description of the invention, briefly summarized above, can be had by reference to the modalities, some of which are illustrated in the attached drawings. It should be noted, however, that the attached drawings illustrate only typical modalities of the present invention and, therefore, should not be considered as limiting its scope, as the invention may admit other equally effective modalities.
[00015] Figures 1A and 1B illustrate an electronic control system according to a modality.
[00016] Figures 2 to 5 illustrate one or more sensors of the electronic control system according to a modality.
[00017] Figure 6 illustrates the electronic control system according to a modality.
[00018] Figure 7 illustrates the electronic control system according to
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7/46 with one mode.
[00019] Figures 8A - 8C illustrate side and top views of a tubular handling system according to an embodiment. [00020] Figures 8D - 8H illustrate the tubular handling system and the gripping tools.
[00021] Figures 9A - 9D illustrate a sensor for use with the tubular handling system according to a modality. [00022] Figure 10 illustrates the tubular handling system and a platform winch system according to one modality. [00023] Figures 11A - 11C illustrate the tubular handling system and a platform winch system according to a modality.
[00024] Figure 12 illustrates a hydraulic / electrical diagram of the tubular handling system according to a modality. DETAILED DESCRIPTION [00025] Figure 1A illustrates an electronic control system 10 for controlling the operation of a first tubular handling tool 20, such as an elevator or other similar tubular gripping device and / or a second pipe handling tool tubular 30, such as a spider, to prevent inadvertent release of one or more tubular 15a, 15b The first and second tubular handling tools 20, 30 may each include at least one piston / cylinder assembly 21, 31, gripping assembly 22, 32 and housing assembly 23, 33 for gripping and supporting tubulars 15a, 15b. Pressurizing the piston / cylinder assemblies 21, 31 moves the gripping assembly 22, 32 radially inward and outward to engage and disengage the tubulars 15a, 15b. A top drive system can be used to rotate the first tubular handling tool 20, so as to rotate the tubular 15a and build or break a connection with the
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8/46 tubular 15b, which is supported by the second tubular handling tool 30. In one embodiment, the first tubular handling tool 20 may be a lift with serrated wedges suspended on a drilling tower. In one embodiment, the first tubular handling tool 20 may be a gripping tool attached to the output shaft of a top drive.
[00026] The electronic control system 10 includes a controller
40, such as a programmable logic controller or other electronic processing unit, having a processing unit, a memory, a mass storage device, an input / output control, a power supply and / or a display unit, which is in communication with one or more sensors 27, 28, 29 attached to the first tubular manipulation tool 20 Sensors 27, 28, 29 can send one or more electronic signals via wired or wireless communication to controller 40, the signals corresponding to the measured operational characteristics of the first tubular handling tool 20. Similarly, one or more sensors 37, 38, 39 attached to the second tubular handling tool 30 can send electronic signals via wired or wireless communication to controller 40 with respect to the operation of the second tubular manipulation tool 30, Controller 40 is configured to prevent or allow the opening and closing the tubular handling tools 20, 30, depending on their operational state, as measured by the sensors. In particular, controller 40 is configured to analyze, process and / or compare the signals received from the sensors with each other and / or with one or more pre-programmed conditions to determine whether to allow actuation or actuation of the first and second control tools. tubular handling 20, 30. An operator 5 can initiate the actuation of the
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9/46 tubular manipulation 20, 30 via controller 40. Operator 5 can be a person, another controller or an electronic signal that is sent to controller 40 from another device, such as a computer. Controller 40 may override, ignore or follow the operator's command, whether or not certain pre-programmed conditions are met and / or whether controller 40 is in compliance with certain predetermined conditions with respect to the operational status of the handling tools tubular 20, 30. Controller 40 can be operated to provide an indication that the operator's command has been exceeded, ignored or followed. The indication can be in the form of an audible or visual alarm, or an electronic signal, such as a message on a display screen. The electronic control system 10 can thus function as an electronic locking system between the tubular handling tools 20, 30, as described herein.
[00027] Electronic control system 10 may include first and second valves 45, 47, such as solenoid valves, to direct the supply and release of fluid pressure to and from tubular handling tools 20, 30. A source of fluid pressure 60, such as a hydraulic power unit or an air supply, can be coupled to valves 45, 47 by a fluid line 41 to feed pressurized fluid to the tubular handling tools 20, 30. Another line of fluid 43 can be provided to supply fluid pressure from tools via valves 45, 47. Fluid line 43 can also be coupled to fluid pressure source 60 to return fluid to the source and / or to release fluid pressure from the fluid line 43 to the atmosphere Controller 40 can send an electronic signal to valves 45, 47 in order to actuate the valves in open and closed positions. Optionally, controller 40 can send an electronic signal to the fluid pressure source 60 to
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10/46 control the supply operation and the return of pressurized fluid to the tubular handling tools 20, 30.
[00028] The first valve 45 is configured to selectively direct fluid from the fluid line 41 to one of the fluid lines 42, 44 to supply pressurized fluid to one of the chambers 25, 26 of the piston / cylinder assembly 21 in order to act as gripping assembly 22 of the first tubular handling tool 20 for grasping or releasing the tubular 15a. Simultaneously, pressurized fluid is released from the other of the chambers 25, 26 of the piston / cylinder assembly 21 through the other of the fluid lines 42, 44 and is directed to the fluid line 43 via the first valve 45 to release or exhaust the fluid pressurized. An electronic signal is sent from the controller 40 to the first valve 45 in order to actuate the first valve 45 in order to connect the fluid line 41 with one of the fluid lines 42, 44 (and thus connect the fluid line 43 with the other of the fluid lines 42, 44), depending on whether the first tubular handling tool 20), depending on whether the first tubular handling tool 20 should be opened or closed, to release or grip the tubular 15a. In addition, controller 40 can send an electronic signal to actuate the first valve 45 in order to prevent any fluid communication between the fluid lines 42, 44. The second valve 47 is operable in the same way as the first valve 45, with with respect to the second tubular handling tool 30. Controller 40 may open or close one or more of the tubular handling tools 20, 30, but controller 40 electronically controls or determines whether the tubular handling tools 20 act, 30 in response to signals received from the sensors and / or one or more programmed conditions. Controller 40 can also control when tubular handling tools 20, 30 act. [00029] To determine whether to open or close or prevent opening or
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11/46 the closing of the tubular handling tools 20, 30, the controller 40 receives one or more electronic signals from the sensors 27, 28, 29 and 37, 38, 39 corresponding to the operational status of the tubular handling tools 20, 30 Controller 40 can analyze, process and / or compare the signals received from the sensors with each other and / or with one or more pre-programmed conditions to determine whether to allow tubular manipulation tools to act or act 20, 30. Controller 40 can continuously monitor the sensors and the signals received from the sensors to track the operational status of the tubular handling tools 20, 30 throughout a tubular handling procedure. Based on the operational status of the tubular handling tools 20, 30 as computed by the controller 40, the controller 40 can, automatically and / or upon initiation by the operator 5, control the performance of the tubular handling tools 20, 30 in order prevent inadvertent use of a tubular or tubular column.
[00030] In one embodiment, the sensors 27, 37 can send a signal corresponding to the load being supported by the tubular handling tools 20, 30 or the gripping sets 22, 32, thus indicating whether the tools are supporting at least least a portion of the weight of a tubular or tubular column. The measured load may correspond to the weight of the tubular or tubular column. In one embodiment, sensors 27, 37 can include tension gauges, compression and tension load cells, a torque sub and / or other similar load measurement devices. In one embodiment, sensor 27 can include a torque sub connected between the tubular handling tool 20 and the top drive system that is used to rotate tool 20. An example of a torque sub can be used with the
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12/46 modalities described here is illustrated in Figure 4A as item 206 of the United States Patent Application Publication 2009/0151934, entitled Top Drive System, whose contents are incorporated by reference. As shown in Figure 2, and according to one embodiment, sensors 27 may include tension gauges that are attached to cables 70 that support the first tubular handling tool 20, to measure the weight that the tool is supporting. As further illustrated in Figure 2, sensors 37 may include tension gauges or load and compression cells that are trapped between the tubular handling tool 30 and the platform floor to measure the weight that the tool is supporting. In one embodiment, sensors 37 can include a digitally compressed load cell having, for example, a capacitive measurement system, using a non-contact ceramic sensor mounted inside a load cell body that can be mechanically attached to tool 30 (one of these load cells is manufactured by Eilersen Industrial Sensors). Weight measurements can correspond to the weight of tools 20, 30 and / or the weight of tools 20, 30 plus the weight of the tubular or tubular column.
[00031] In one embodiment, sensors 28, 38 can send a corresponding signal for the clamping pressure of piston / cylinder assemblies 21, 31, thus indicating whether gripping assemblies 22, 32 are being forced and into a position closed (grab). In one embodiment, sensors 28, 38 can measure pressure in both chambers 25, 26 and 35, 36 of piston / cylinder assemblies 21,31. A high pressure measurement in a chamber and a lower pressure measurement in the chamber can indicate the position of the grip assemblies 22, 32 In one embodiment, sensors 28, 38 can include pressure transducers or pressure switches. Figure 3 illustrates a tubular manipulation tool 80, which can be the
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13/46 same as tubular handling tools 20, 30 and which includes one or more piston / cylinder assemblies 81 having a first chamber 85 and a second chamber 86 and gripping assemblies 82. Sensors 88a, 88b illustrate examples of sensors 28, 38, which may include pressure gauges and / or hydraulic load cells to measure pressures in chambers 85, 86 to indicate whether gripping assembly 82 is being actuated.
[00032] In one embodiment, the sensors 29, 39 can send a signal corresponding to the position of the clamping sets 22, 32, thus indicating whether the tubular handling tools 21,31 and / or the course of the clamping sets 22 , 32 to indicate whether tools 20, 30 are in the open or closed position. In one embodiment, sensors 29, 39 may include one or more linear transducers, such as potentiometric, ultrasonic, magnetic, inductive, laser, optical and / or encoder (absolute / incremental) sensors. Other similar sensing devices, such as proximity sensors, can be used to measure the stroke, position, displacement and / or proximity of piston / cylinder assemblies and / or gripping assemblies to indicate whether handling tools 20 , 30, 80 are in the open or closed position.
[00033] Figure 4 illustrates a tubular handling tool 90, which may be the same as the tubular handling tools 20, 30, 80 and which includes one or more piston / cylinder assemblies 91 and gripping assemblies 92. Sensor 98 illustrates an example of sensors 29, 39, which may include a potentiometer or other similar sensor device to measure the stroke / displacement / proximity of piston / cylinder assembly 91 and / or grip assembly 92 with respect to sensor 98 or another landmark. Sensors 99A and 99B illustrate an example of sensors 29, 29, which
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14/46 may include flow meters for measuring the position of piston / cylinder assemblies 91 and grip assemblies 92. In particular, sensors 99a and 99B can measure an amount of fluid, such as air or oil, supplied to or returned out of the piston / cylinder assembly chamber (s) 91 and communicate an electronic signal corresponding to the fluid flow measurement quantity to the electronic control system 10. The electronic control system 10 can compare the measured quantity fluid flow to one or more pre-programmed values to determine whether piston / cylinder assemblies 91 and grip assemblies 92 are in an open or closed position. In one embodiment, the preprogrammed valves can be amounts of fluid flow that are based on the required tubular size and / or stroke of the piston / cylinder assemblies 91 and grip assemblies 92 to grasp and release a tubular of particular size.
[00034] Figure 5 illustrates the piston / cylinder assembly 91 and a linear potentiometer 98 that is configured to measure the course of the assembly. As illustrated, a cylinder axis 93 moves a stroke 94 with respect to potentiometer body 95 when the piston / cylinder 91 is actuated. An electronic signal corresponding to the position of stroke 94 in relation to body 95 is sent to controller 40, which indicates the position of the gripping assembly 92.
[00035] In one embodiment, a first sensor can be used to measure the position of the grip assembly 22, 32 of the tubular handling tools 20, 30 to determine whether the grip assembly 22, 32 is far away or in contact with a tubular or tubular column. A second sensor can be used to measure the grip force or pressure being applied to the tubular or tubular column by the grip assembly 22, 32. A third sensor can be used to measure the weight being
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15/46 supported by tubular handling tools 20, 30. The combination of measurements from the first, second and third sensors can provide confirmation that the tubular handling tool 20, 30 is grasping and supporting the tubular or tubular column . The first, second and third sensors can be any of the sensors described here.
[00036] In one embodiment, controller 40 may be in communication with a sensor 51 of a hook load measurement system 50. Measurement system 50 may be attached to a crane, pulley and / or main winch system that raises and lowers the tubular handling tool 20, Sensor 51 can send a signal to controller 40 that indicates the load or weight supported by the tubular handling tool 20 in order to determine whether the tool is supporting a tubular or a tubular column.
[00037] In one embodiment, other electronic signals corresponding to the weight measurement of a tubular or tubular column can be generated by other systems of external platforms or third parties, such as a top drive system, a hydraulic pliers system or others tubular handling devices and communications for controller 40 in order to control the operation of tubular handling tools 20, 30. In one embodiment, other electronic signals corresponding to the open and / or closed positions of tubular handling tools 20, 30 can be generated by other systems of external platforms or third parties and communicated to the controller 40 in order to control the operation of the tools 20, 30. In one embodiment, one or more control lines can be attached to the tubular column while the column is being extended into the well. Controller 40 may be in communication with a control line guide set of tubular handling tools 20, 30 or
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16/46 tubular to protect one or more control lines from damage by tool grip assemblies 20, 30. An example control line guide assembly is illustrated in Figure 7D as item 600 of the United States Patent Publication 2010/0059231, entitled Method and Apparatus For Supporting Tubulars, and deposited on September 10, 2008, the contents of which are incorporated herein by reference. In one embodiment, a sensor attached to the control line guide assembly can send an electronic signal to controller 40 that corresponds to the position of the control line guide assembly, thus preventing or allowing the tools 20, 30 to act. In one embodiment, the sensor can measure whether a revolving door or other protection device in the control line guide assembly is in an open or closed position, which can indicate whether the control lines are attached or exposed to the gripping assembly. Any signal communicated to the controller 40 can be in analog and / or digital forms and can be sent via wired and / or wireless communication.
[00038] In response to one or more of the electronic signals received from the various sensors and / or the operational command by the operator, the controller 40 can thus function as an electronic lock to prevent the opening or closing of both manipulation tools. tubular 20, 30 and thus prevent inadvertent falling or misuse of tubular. In one embodiment, the controller 40 can prevent the opening (for example, the release of pressure and / or pressurization) of the piston / cylinder assemblies 21, 31, if it is receiving a signal both tubular handling tools 20, 30 are in a closed position, they are supporting a load that corresponds to the weight of a tubular, are actuated in the closed position and / or are otherwise gripping and supporting a tubular or tubular column, while the other tool is not supporting it. In
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17/46 one mode, controller 40 will only allow the first tubular handling tool 20 to open or release when the weight of the tubular or tubular column is supported by the second tubular handling tool 30. In one embodiment, controller 40 only will allow the second tubular manipulation tool 30 to open or release when the weight of the tubular or tubular column is supported by the first tubular manipulation tool 20. [00039] In one embodiment, controller 40 can be configured to prevent or allow the actuation of the tubular handling tools 20, 30 only when it receives an electronic signal corresponding to a particular operational state of both tools 20, 30 from at least one of the sensors, at least two of the sensors or each of the sensors in both tools 20, 30. In one mode, controller 40 can be configured to prioritize the signals received from each sensor in order to to determine whether to prevent or allow the tubular manipulation tools 20, 30 to act. In one embodiment, controller 40 can be configured to prioritize data received from one or more of the sensors. Alternatively, controller 40 can be configured to give equal priority to data from two or more of the sensors. Prioritization or equal prioritization can be for the sensors of one or both tools 20, 30. For example, if both tools 20, 30 are closed around the tubular column and it is desired to open the spider, priority can be given to the sensor data associated with the elevator that measures the weight of the column. In one embodiment, the electronic control system 10 may include a manual override feature to manually override the controller 40 at any given time during a tubular handling operation in order to allow operator 5 to directly act on the tubular handling tools 20, 30 to an open position or
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18/46 closed.
[00040] In one embodiment, controller 40 can be configured to prevent or allow the operation of tubular handling tools 20, 30, when it receives a signal that corresponds to a measurement within a predetermined operational range. Controller 40 can be pre-programmed with suitable ranges of sensor data according to the equipment being used and the tubulars being manipulated. In one embodiment, a signal corresponding to a load and / or pressure measurement can be within a predetermined load and / or pressure range for the controller 40, in order to prevent or allow the tubular handling tools 20 to operate, 30. In one embodiment, a signal corresponding to a piston / cylinder assembly position may be within a predetermined distance range for controller 40 in order to prevent or allow the tubular handling tools 20, 30 to operate. In one embodiment, the controller 40 can be pre-programmed with acceptable positions or ranges of positions of the gripping set (serrated wedges). Upon receipt of a signal corresponding to the position of the sensor gripping set, controller 40 can compare the measured position with the preprogrammed acceptable positions to determine whether to prevent or prevent the tools from acting 20, 30. In one embodiment, the controller 40 can be pre-programmed with acceptable values or value ranges for comparison with the data received from the sensors.
[00041] In one embodiment, the electronic control system 10 can be configured as an electronic locking system for only one of the tubular handling tools 20, 30. System 10 can include the first or the second tubular handling tool 20, 30 the controller 40 and at least one sensor (for example, sensors 27, 28, 29, 37, 38, 39). The controller 40
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19/46 valve 45, 47 (depending on the tool being controlled) can act to prevent or allow the tool to operate based on the signal received from the sensor. In one embodiment, the electronic control system 10 can be configured as an electronic locking system for only one of the tubular handling tools 20, 30. In one embodiment, one of the tubular handling tools 20, 30 can be operated manually , while the other tool is blocked by controller 40. The operational status of one of the tools 20, 30 can be entered manually in controller 40, while the status of the other tool is measured by the sensors.
[00042] Figure 1B shows the electronic control system 10 according to a modality. In particular, the first and second valves 45, 47 have been combined into a single electronically controlled valve 49 that supplies pressurized fluid from the frequency range 60 to the first (upper grip) and second (lower grip) tubular handling tools 20, 30. Valve 49 can be actuated by controller 40 in a first position to close the first tubular handling tool 20, such as fluid line 11 and open the second tubular handling tool 30, such as via fluid line 14 Valve 49 can also be actuated by controller 40 in a second position to close both tubular handling tools 20, 30, as via fluid lines 11, 13, respectively. The valve 49 can also be actuated by the controller 40 in a third position to open the first tubular manipulation tool 20, such as via the fluid line 12 and close the second tubular manipulation tool 30, as via the pipeline. fluid 13. In the event of a power outage, valve 49 can be configured to move to a fail-safe or standard position, such as the second
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20/46 position to close both tools 20, 30. In one embodiment, valve 49 can be propelled by a spring or other means to the fail-safe / standard position.
[00043] In one embodiment, an operating method of the electronic control system 10 can begin with the first tubular handling tool 20 supporting a first tubular, a corresponding load measurement of which is sent to controller 40 via one or more sensors described above. The first tubular handling tool 20 can be used to lower the first tubular handling tool into the second tubular handling tool 30. Operator 5 can communicate to the controller 40 to actuate the second tubular handling tool 30 and then actuate the first tubular handling tool 20 to transfer the first tubular handling tool from the first to the second tubular handling tool 30. Controller 40 can actuate the second tubular handling tool 30 to grab the first tubular, while preventing the release of the first tubular by the first tubular handling tool 20. The first tubular handling tool 20 can then be lowered until the measured load indicates that the weight of the first tubular is being supported by the second tubular handling tool 30 and / or not is being supported by the first tubular handling tool 20. The control Controller 40 can then actuate the first valve 45 to allow the first tubular handling tool 20 to operate in an open position to release the first tubular. The controller 40 can also prevent the actuation of the second tubular manipulation tool 30 because the controller 40 is receiving signals corresponding to the weight of the first tubular being supported by the tool 30. The first tubular manipulation tool 20 can then fit a second tubular and support it
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21/46 above the first tubular, which is held by the second tubular manipulation tool 30. The load measurement of the second tubular is sent to controller 40 in order to prevent inadvertent opening of the first tubular manipulation tool 20. The first and second tubulars can be joined by rotating at least one of the tubulars via a top drive, a set of hydraulic pliers and / or the tubular handling tools 20, 30. After the tubulars are joined to form a tubular column , the first tubular handling tool 20 can be raised to lift the tubular column. When the measured weight of the tubular column is signaled to the controller 40 as being supported by the first tubular handling tool 20 and / or by the operator's command 5, the controller 40 can then actuate the second valve 47 to allow the actuation of the second tubular handling tool 30 in an open position to release the tubular column. The first tubular handling tool 20 can then lower the tubular column through the second tubular handling tool 30 and the controller 40 can enable the second tubular handling tool 30 to engage the tubular column, while preventing the inadvertent release of the tubular column by the first tubular handling tool 20. The first tubular handling tool 20 can then release the tubular column as mentioned above, and move to fit a third tubular. This process can be repeated to build a tubular column and can be reversed to break the tubular column.
[00044] Figure 6 illustrates an electronic control system 100 according to a modality. The electronic control system 100 includes at least a first tubular handling tool 120, such as the tubular handling tool 20, a control assembly 140 and an operator remote control 170. It is also illustrated
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22/46 a second tubular handling tool 130, such as the tubular handling tool 30 (for example, a spider), a fluid pressure source 160, such as a hydraulic or pneumatic supply unit, a register 150 and a remote drill control 180. The electronic control system 100 can operate similar to the electronic control system 10 described above. An operator can communicate with control set 140 via operator remote control 170 to operate the tubular handling tool 120 during the tubular handling operation. The control set 140 is programmed as an electronic lock to determine if the tubular manipulation tool 120 and / or any other tubular manipulation tools that are in communication with the control set 140 act to prevent the misuse of a tubular or tubular column.
[00045] In one embodiment, one or more sensors can be attached to the piston / cylinder assembly of the first tubular handling tool 120 The sensors are in communication with an electronic pipe 124, such as a junction box, which is also attached to the first tubular manipulation tool 120. Electronic piping 124 sends electronic signals received from sensors to a controller 142 (also shown in Figure 7), such as controller 40, disposed within control set 140. The electronic signals can correspond to the position or stroke amount of the piston / cylinder assembly 120 of the tool. Based on the stroke position or amount, controller 142 is configured to actuate one or more electronically controlled valves 162, which can also be arranged within the control assembly 140, to feed and / or return fluid and thus act the piston / cylinder assembly of the first tool d and manipulation of tubular 120. The actuation of the piston / cylinder assembly will act the tool 120 to grasp or
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23/46 release a tubular. One or more sensors, such as pressure switches / transducers, are attached to a fluid line 41 that supplies and / or returns fluid to and from a piston / cylinder assembly of the second tubular handling tool 130. The sensors send signals electronics for controller 142, which correspond to the pressure measured in the fluid line. In response to pressure measurements, controller 142 is configured to actuate one or more electronically controlled valves 162, which can also be arranged in the control assembly 140, to supply and / or return fluid to actuate the piston / cylinder assembly of the second tubular handling tool 130. The actuation of the piston / cylinder assembly will actuate the tool 130 to grab or release a tubular.
[00046] Controller 142 is supported in a housing 141 that can be positioned on the floor of platform 163 adjacent to tubular handling tools 120, 130 or any other convenient location. As mentioned above, controller 142 receives electronic signals from sensors attached to tools 120, 130. Controller 142 is programmed to process data received from electronic signals and determine whether to prevent or allow the operation of tubular handling tools 120, 130 during a tubular handling operation. In this way, controller 142 can automatically prevent inadvertent opening and / or closing of both tubular handling tools 120, 130.
[00047] An operator remote control 170 can be provided so that an operator can communicate with controller 142 via a wired or wireless connection, radio frequency, for example. Operator remote control 170 can also be configured to program controller 142 with one or more tubular handling operation parameters so that the
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Controller 142 can automatically control tubular handling tools 120, 130 as needed during tubular handling operations.
[00048] A remote drill control 180 can also be provided so that an operator or drill can communicate with controller 142 via a wired or wireless connection, radiofrequency, for example. The remote drill control 180 can be configured to retrieve and display data sent to controller 142 by the sensors. Remote drill control 180 can be used to confirm and track the positions and operations of tubular handling tools 120, 130 so that the operator or drill can operate the top drive, platform winch and other components on the platform to conduct tubular handling operations.
[00049] A registration system 150 can be provided to communicate with controller 142 via a wired or wireless connection. The logging system 150 can be configured to retrieve, analyze, compare, display and store the data sent to the controller 142 by the sensors. The registration system 150 can record the actions of the tubular handling tools 120, 130 for each tubular handling operation. In one embodiment, registration system 150 can be integrated with controller 142. In one embodiment, registration system 150 and / or controller 142 can be configured to record data for the construction and disruption of each tubular connection. The recorded data can be used for post-task assessment and system diagnosis.
[00050] Figure 7 illustrates the electronic control system 100 according to a modality. As illustrated, one or more sensors 127, 128 can be attached to the first
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Tubular 25/46 120. Sensors 127 can be attached to rotating components of tool 120 and sensors 128 can be attached to fixed components of tool 120, components including cables, a cable housing, a swivel, mandrels, a sub torque, a filling tool, a piston / cylinder assembly, a gripping assembly, etc. Sensors 127, 128 can communicate with a module 121 of electronic piping 124 via wired or wireless communication (for example, communication lines 174) to send electronic signals to module 148 and controller 142 of control set 140 Sensors 127, 128 can be arranged to measure the load on the first tubular handling tool 120 and / or the position of a gripping assembly 22, 32 and a piston / cylinder assembly of the first tubular handling tool 120. The sensors 127, 128 and the first tubular handling tool 120 can be of the same type as the sensors (for example, 27, 28, 29) and the tools (for example, 20), as discussed above. Figures 8A - 8C illustrate side and top views, respectively, of a tubular handling system 1000 that can be used with electronic control system 100 according to one embodiment.
[00051] Electronic piping 124 can be driven by a power source 143 which is arranged within housing 141 of the control set 140. Power source 143 can also provide power to the other components in the set, including the controller 142, module 148, a network switch 144 and a receiver 149. The components of electronic piping 124 and control system 140 can be intrinsically safe and / or stored in explosion-proof / fireproof housings to prevent sparks or any other type release energy that can cause an ignition. [00052] One or more 138 sensors can be attached to the second
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26/46 tubular handling tool 130 and can also communicate with module 148 via wired or wireless communication to send electronic signals to controller 142. Sensors 138 can be arranged to measure the load on the second tubular handling tool 120 and / or the position of a gripping assembly and a piston / cylinder assembly of the second tubular handling tool 130. The sensors 138 and the second tubular handling tool 130 can be the same type of sensors (for example, 37 , 38, 39) and tools (for example, 30), as discussed above.
[00053] An operator can initiate the operation of both tubular handling tools 120, 130 via controller 142 during a tubular handling operation. However, based on measurements received from sensors 127, 128, 138, controller 142 is programmed to determine whether to operate the first and second tubular handling tools 120, 130, as preventing or allowing the supply / return of pressurized fluid to and the first and second tubular handling tools 120, 130. In particular, controller 142 can send an electronic signal to a first valve 145 via a valve drive 122 of electronic piping 124 to thereby open or close the first valve 145. In one embodiment, the first valve 145 may include a valve block and one or more solenoid valves arranged to open and close fluid communication for various components of the tool 120, such as the piston / cylinder assembly. The first valve 145 can open or close one or more fluid lines connected to the first tubular handling tool 120 to thereby actuate the tool to grasp or release a tubular. Depending on the position of valve 145, pressurized fluid can be supplied to and / or returned from the first tubular handling tool 120 in order to
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27/46 to actuate it in an open or closed position. Similarly, controller 142 can send an electronic signal to a second valve 147, via module 148, to thereby open or close the second valve 147. In one embodiment, the second valve 147 can include a valve block and one or more solenoid valves arranged to open and close fluid communication for various components of the tool 130, such as the piston / cylinder assembly. The second valve 147 can open and / or close one or more fluid lines connected to the second tubular handling tool 130 to thereby actuate the tool to grasp or release a tubular. Depending on the position of valve 147, pressurized fluid can be supplied to and / or returned from the second tubular handling tool 130 to actuate it to an open and closed position. Controller 142 operates as an electronic lock to prevent inadvertent opening and closing of both tubular handling tools 120, 130 based on the operational characteristics of the tools measured by the sensors.
[00054] Pressurized fluid can be supplied for tubular handling tools 120, 130 from a fluid pressure source 160 shown in Figure 6. The fluid pressure source can be opened and closed by a main valve 165, such as as a solenoid valve, which is also in communication with controller 142 via module 148. Controller 142 can also control the performance of the first and second tubular handling tools 120, 130 by sending an electronic signal to open and close the main valve 165.
[00055] Operator remote control 170 and drill remote control 180 can each be provided to allow the operator to communicate with the control set 140 and allow the control set 140 to communicate with the operator, via
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28/46 wired or wireless communication 171. Remote controls 170, 180 can be configured to retrieve and display information sent to controller 142 by sensors. In one embodiment, operator remote control 170 can also be configured to send data to controller 142 and program it with one or more tubular handling operation parameters so that controller 142 can automatically control the operation of tubular handling tools 120, 130. In one embodiment, a drill may use the drill remote control 180 to confirm and track the positions and operations of the tubular handling tools 120, 130, so that the drill can operate the top drive, platform winch and other components on the platform to conduct tubular handling operations. Remote controls 170, 180 can communicate with control set 140 using network switch 144, receiver 149 and / or other communication methods known in the art. 0056 [00056] For example, an operator can send a signal to controller 142 with remote control 170 to open main valve 165 to actuate the first and / or second tubular handling tools 120, 130. However, with Based on the measured signals received from sensors 127, 128, 138, controller 142 can be programmed to prevent or allow flow from a borehole to and / or tubular handling tools 120, 130 via the first and second valves 145, 147 to prevent misuse or the fall of a tubular or tubular column. If the operator initiates the opening of the first tubular manipulation tool 120 manually or remotely, via operator remote control 170, for example, and controller 142 is receiving signals from sensors 127, 128, 138 that the first tubular 120 is supporting
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29/46 a weight corresponding to the tubular or tubular column and that the second tubular handling tool 130 is not supporting any load or is in an open position, then controller 142 will act or maintain the first valve 145 in order to prevent the fluid delivery or return with the first tubular handling tool 120. The drill can use the drill remote control 180 to confirm that the tubular handling tools 120, 130 are in an open or closed position before starting another action. , such as rotating, raising and / or lowering the first tubular handling tool 120.
[00057] Optionally, one or more logging systems 150 can be provided for communication with the control system 140 via wired or wireless communication 172 to retrieve, analyze, compare, display and store the information sent to the controller 142 by the sensors. The logging systems 150 can record actions of the tubular handling tools 120, 130 for each tubular handling operation, such as the loads supported by the tools, the operational status of the tools, the torque applied to the tools and tubulars, etc. Actions are measured by one or more sensors connected to tools 120, 130 or connected to the other components of the platform, which can be used to measure the various operational characteristics. Each of the sensors can be in communication with the control system 140.
[00058] In one embodiment, the control system 140 can be configured to communicate with a top drive system that is used to support (for example, gripping, rotating, lifting, lowering) the first tubular handling tool 120 Information regarding the operational status of the tubular handling tools 120, 130 can be communicated between the control system 140 and the top drive system via
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30/46 wired or wireless communication 173. Controller 142 can use electronic signals received from the top drive system that correspond to the load supported by the top drive system, the rotational state (speed and / or torque) of the drive system top and / or the height of the top drive system in relation to tools 120, 130 and the platform floor to prevent or allow the opening and / or closing of tools 120, 130 to prevent inadvertent misuse of a tubular or tubular column. In one embodiment, controller 142 can be used to control the top drive system, such as preventing, allowing or initiating operation of the top drive system. In one embodiment, remote controls 170, 180 can be used to control the top drive system via control system 140.
[00059] Figures 8a - 8c illustrate side and top views of a tubular handling system 1000 according to an embodiment. The tubular handling system 1000 may include a drive shaft 1010, a gripping set 1020 for actuating one or more gripping tools (as shown in figures 8E - 8H (for example, a compensation set 1030 and a cable set 1040. An electronic pipeline 1124 (for example, a junction box, such as electronic piping 124, as shown in figures 6 and 7, can be coupled to the tubular handling system 1000 for communication between the sensors to measure the operational characteristics of the system 1000 and the electronic control system, such as electronic control systems 10, 100, as shown in figures 1A, 6 and 7. A hydraulic line 1060 having one or more inlet and outlet valves provides communication for a hydraulic supply in order to of the gripping, compensation and / or cable assemblies. A 1015 load measuring device can be integral with the drive shaft 1010 or
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31/46 coupled with it to measure the load (torque, weight, tension, compression, etc.) on the drive shaft 1010 during operation of the tubular handling system 1000. In one embodiment, the load measuring device 1015 can include a torque sub, a strain gauge and / or a load cell. The gripping assembly 1020 may include one or more piston / cylinder assemblies 1025 operable to act a gripping tool of the tubular handling system 1000 for engagement with a tubular or tubular column. The compensation set 1030 can include one or more piston / cylinder sets 1035 operable to facilitate the movement of the gripping tool with respect to the tubular handling system 1000 to compensate for any loads formed in the tubular handling system 1000 and / or the tubular connections during tubular handling operations. A drive mechanism, such as a top drive, can be used to rotate the 1010 drive shaft and thereby rotate a tubular or tubular column that is gripped by the tubular handling system 1000 to build and / or break a connection tubular. The tubular handling system 1000 can be used with the modalities described above in relation to the tubular handling tools 20, 30, 80, 90, 120, 130 and the electronic control systems 10, 100.
[00060] The tubular handling system 1000 can be adapted for interchangeable and / or modular use, as shown in figures 8D - 8H. A tubular handling system 1000 can be adapted to operate any size or variety of modular gripping tools 1080. Figure 8D illustrates the tubular handling system 1000 having piston / cylinder assemblies 1025, 1035 for the gripping and compensation 1020, 1030, respectively, and the drive shaft
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32/46
1010 for coupling the tubular handling system 1000 to a drive mechanism, such as a top drive system. Figures 8E - 8H illustrate several exemplary modular gripping tools 1080 that can be used with the 1000 tubular handling system. The actuation of the selected gripping tool 1080 is performed using a modular sliding ring 1027 of the gripping assembly 1020. The ring modular sliding 1027 fits to the 1025 piston / cylinder assemblies and is mobile with them. The modular slip ring 1927 is adapted to mate with a corresponding slip ring 1029 of the modular grip tools 1080. When coupled to the corresponding slip ring 1029, the modular slip ring 1927 can actuate the grip tool 1080. In this respect, the slip rings 1027, 1029 move in unison in response to the action of the piston / cylinder assemblies 1025 of the gripping assembly 1020, which, in turn, causes the gripping tool 1080 to fit in or out of a tubular or column tubular. The torque of the drive mechanism can be transferred to the modular gripping tool 1080 using a universal coupling 1026. As shown, universal coupling 1026 is positioned at the end of rotational shaft 1028 for each modular gripping tool 1080. The ado, the coupling universal 1026 is adapted to be coupled to an axis, such as the drive shaft 1010, within the tubular handling system 1000. With the ado, the universal coupling 1026 coupled to the axis of the tubular handling system 1000, rotation can be transferred from the drive mechanism to the rotational axis 1028 and, in turn, to the tubular and / or tubular column via the modular gripping tool 1080.
[00061] In operation, the modular aspect of the
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33/46 tubular handling 1000 allows quick and easy accommodation of any tubular size, without the need to remove the 1000 tubular handling system and / or the drive mechanism. In this way, the external modular gripping tool 1080, shown in Figure 8E, can be used initially to grasp, couple and drill with the tubular. The external modular gripping tool 1080 can then be removed by uncoupling the slip ring 1029 from the slip ring 1027 The internal gripping tools 1080, shown in figures 8F - 8H can then be used to continue to couple, operate and drill with tubular. It is considered that the gripping device of any suitable size can be used during operations. Any of the tubular handling systems described here can be used in conjunction with the 1080 modular gripping tools and / or with other non-modular gripping systems.
[00062] Figures 9A - 9D illustrate an example of a sensor
1050, such as a position switch, which can be used with the modalities described here. Other types of sensors known in the art can also be used. In one embodiment, the sensor 1050 is attached to the tubular handling system 1000 and can be configured to generate a signal corresponding to a position of at least one of the piston / cylinder assemblies 1025, 1035, 1045. In particular, an indicator 1057 from sensor 1050 fits the outer surfaces of an axis of piston / cylinder assemblies 1025, 1035, 1045 as they are extended and retracted. The shaft can include a groove or recess 1055 on its outer surface where indicator 1057 can move to generate a signal corresponding to a particular position of piston / cylinder assemblies 1025, 1035, 1045. In one embodiment, as shown in Figure 9B, when indicator 1057 is in a median position of recess 1055, the
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34/46 sensor 1050 can send a signal to the electronic control system that indicates the gripping assembly 1020, the compensation assembly 1030 and / or the cable assembly 1040 is adjusted or positioned properly or is in a fully or partially extended position / retracted. In one embodiment, the measured position may indicate that the cables 1047 of the cable assembly 1040 are located in a second position radially out of the tubular handling system 1000. In one embodiment, the measured position may indicate that the compensation set 1040 it is in a first extended position and / or a second retracted position. In one embodiment, the measured position may indicate that one or more serrated wedges of the tubular handling system 1000 gripping tool are properly fitting a tubular. In another embodiment, as shown in figures 9C and 9D, when indicator 1057 is not in recess 1055, such as above or below recess 1055, sensor 1050 can send a signal to the electronic control system indicating the gripping assembly 1020, the trim set 1030 and / or the shade set 1040 is not properly defined or positioned or is not in a fully or partially extended / retracted position. For example, the recess 1055 may not reach the sensor 1050, if the tubular coupling with its largest diameter is being tightened or if the diameters of the tubular or the gripping tool do not match. In another example, the recess 1055 may move too far beyond the 1050 sensor, if there is no tubular in the gripping tool or, again, if the diameters of the tubular or the gripping tool do not match. The measured position can therefore indicate that the grip tool of the tubular handling system 1000 is fitting the tubular in an incorrect location and / or is not engaging or engaging
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35/46 suitably tubular. One or more sensors 1050 and / or one or more recesses 1055 can be configured with piston / cylinder assemblies 1025, 1035, 1045 to obtain information about the operational status of the assemblies to conduct a tubular handling operation. If an operator initiates operation of the tubular handling system 1000 via the electronic control system and the sensor 1050 is communicating a signal to the electronic control system indicating that one or more of the components of the 1000 system is not in the required operational state then, the electronic control system can prevent system 1000 from acting to prevent misuse of a tubular or tubular column.
[00063] In one embodiment, one or more sensors, such as sensors 27, 28, 29, 98, 99A-B, 128, 150, etc., are attached to piston / cylinder assemblies 1035 of compensation set 1030 for measure the position and / or operating pressure of the assemblies. The sensors can be in communication with an electronic control system, such as electronic control systems 10, 100, via electronic piping 1124, such as electronic piping 1124, such as electronic piping 124 (each described above) that it is coupled to the tubular handling system 1000. The sensors can send a signal corresponding to the position or amount of stroke of the piston / cylinder assemblies 1035. The load measuring device 1015 can also be in communication with the electronic control system via electronic tubing 1124 and can send a signal corresponding to a load generated on the drive shaft 1010 during a tubular handling operation. Based on the position or amount of stroke of the piston / cylinder assemblies 1035 and / or the load on the drive shaft 1010, the electronic control system can actuate an electronically controlled valve (such as valves 45, 47, 49 described above with with respect to figures 1A and 1B)
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36/46 controls fluid communication to actuate piston / cylinder assemblies 1035 via hydraulic piping 1060, for example. The actuation of the 1035 piston / cylinder assemblies can move the gripping tool in relation to the 1000 tubular handling system. [00064] In one embodiment, the 1000 tubular handling system can be used to connect a tubular to a tubular column which is being supported by another tubular manipulation tool, such as a spider. The load measuring device 1015 can send a signal to the electronic control system to indicate that the tubular handling system 1000 is supporting the weight of the 1000 system only and is not supporting the weight of a tubular. Based on the load information, the electronic control system can allow the 1035 piston / cylinder assemblies to operate to a fully extended position. The sensors in the piston / cylinder assemblies can send a signal to the electronic control system to indicate that the 1035 assemblies are in the fully extended position. The 1040 cable assembly can be used to grab a tubular, which can then be lifted to a position above the tubular column. The tubular can be adjusted on the tubular column and the tubular handling system 1000 can be lowered until the upper end of the tubular engages the grip tool of the tubular handling system 1000.
[00065] The tubular handling system 1000 can be lowered further until the piston / cylinder assemblies 1035 are driven into a stowed position, such as a mid-stroke position of the piston / cylinder assemblies 1035. The sensors in 1035 piston / cylinder assemblies can send a signal to the electronic control system to indicate that 1035 assemblies are in the stowed position. Based on the position of the piston / cylinder assembly,
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37/46 the electronic control system can allow the actuation of the 1040 gripping set and / or the top drive to grasp and rotate the tubular to make the connection with the tubular column. The 1035 piston / cylinder assemblies can automatically extend to allow the gripping tool to move relative to the tubular handling system 1000 and / or the top drive to compensate for the construction between the tubular and the tubular column. The sensors in the 1035 piston / cylinder assemblies can be used to monitor the position of the 1035 assemblies to ensure that they will not reach the fully extended position before the end of the tubular connection. The load measuring device 1015 can also be used to monitor the load on the tubular handling system 1000 during the tubular construction operation to indicate any unexpected changes in the load that could potentially harm the tubular connection and / or the system tubular handling system 1000 and the top drive.
[00066] In one embodiment, one or more sensors, such as sensors 27, 28, 29, 98, 99A-B, 128, 1050, etc. can be attached to the piston / cylinder assemblies 1045 of the cable assembly 1040. The sensors can be in communication with the electronic control system, such as systems 10, 100, to communicate the (angular) position of the 1047 cables in relation to the 1000 tubular handling system. In one embodiment, the position is fully retracted. In one embodiment, the fully or partially extended position of the 1045 piston / cylinder assemblies, as measured by the sensors, may indicate that the 1047 cables are positioned substantially parallel to the longitudinal geometric axis of the 1000 tubular handling system. In one embodiment, the position partially or completely extended from the 1045 piston / cylinder assemblies as measured by the sensors may indicate that the 1047 cables
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38/46 are positioned at an angle to the longitudinal axis can indicate that cables 1047 are at an angle to the longitudinal axis of the 1000 tubular handling system. In one embodiment, one or more sensors can be used to measure an angular position of the 1047 cables in relation to a specific reference axis, such as the horizontal axis, the vertical axis and / or the longitudinal geometric axis of the tubular handling system 1000 or one or more components of the tubular handling system 1000 One or more sensors, such as a position / laser sensor, can also be attached to the tubular handling system 1000 to measure the distance or height of the tubular handling system 1000 in relation to the other tubular handling system, such as a spider and / or the platform floor. Based on the position of the 1047 cables and the location of the tubular handling system 1000 as measured by the sensors, the electronic control system is configured to actuate an electronically controlled valve (such as valves 45, 47, 49 described above with respect to figures 1A and 1B) which controls the flow of fluid to actuate the piston / cylinder assemblies 1045 of the cable assembly 1040 via hydraulic piping 1060, for example. The actuation of piston / cylinder assemblies 1045 will move cables 1047 between an adjacent position or below the tubular handling system 1000. After the tubular is supported by the grip tool of the tubular handling system 1000, the 1047 cables can be moved from below the tubular handling system 1000 to prevent obstruction as the tubular is lowered towards the platform floor during the tubular handling operation. In one embodiment, the sensors can communicate the position of the 1047 cables to the operator's remote control panel 170 and / or the drill's remote control panel 180 (as illustrated in
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39/46 figures 6 and 7) via the electronic piping 1124 and the electronic control system during the tubular handling operation. In one embodiment, the electronic control system can automatically actuate the 1045 piston / cylinder assemblies based on the position of the 1047 cables as measured by the sensors during the tubular handling operation. In this way, the electronic control system can be used to control the operation of the 1040 cable assembly and ensure that the 1047 cables are automatically and / or properly positioned during tubular handling operations. In one embodiment, the electronic control system can be operable to control the performance of the gripping tool that is connected to the 1047 cables using the modalities described here.
[00067] Figure 10 illustrates the tubular handling system
1000 in communication with a 1100 platform winch system. The tubular handling system 1000 and i electronic control system, like systems 10, 100, can be used to communicate with the platform 1100 winch system that is used to lift and lower the tubular handling system 1000. In one embodiment, the load measuring device 1015 can send a signal to the electronic control system corresponding to the load generated on the drive shaft 1010 during a tubular handling operation. Based on the load information, the electronic control system can be configured to provide an indication for the platform winch operator to raise or lower the 1000 tubular handling system. In one embodiment, the electronic control system can act automatically , the 1100 platform winch system for raising or lowering the tubular handling system 1000 based on the load information. The 1100 platform winch system
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40/46 may include a motor assembly 1110 to control the rotation of a drum 1120 when used to raise the tubular handling system 1000 and a brake assembly 1130 to control the rotation of the drum 1120, when used to lower the control system. 1000 tubular handling. The electronic control system can actuate the 1110 motor assembly of the 1100 platform winch system to raise or lower the 1000 tubular handling system. In addition, the electronic control system can actuate the brake assembly 1130 of the 1100 platform winch system to lower the tubular handling system 1000. One or more 1140 sensors can be attached to the engine assembly, drum and brake assembly to communicate the operational status of the 1100 platform winch system for the electronic control system. Operation of the 1100 platform winch system can move the tubular handling system 1000 and / or the tubular 1150 supported by the tubular handling system 1000 relative to the tubular column 1160 supported by the other tubular handling system, such as a spider, to compensate for any load changes formed in the tubular and / or tubular handling systems 1150, 1160. When an operator starts the 1100 platform winch system directly and / or through the electronic control system, the system electronic control system can bypass, prevent or allow operator command if certain pre-programmed conditions are not met and / or if the electronic control system is receiving signals from sensors that do not comply with certain predetermined conditions with respect to the tool for handling tubular 1000.
[00068] Figure 11A illustrates the tubular handling system
1000 in communication with one or more grip tools 1200A, 1200B and 1200C, such as grip tools 1080
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41/46 illustrated in figures 8E - 8H. The tubular handling system 1000 can be fitted with various 1200A-C gripping tools that are actuated by the piston / cylinder assemblies 1025 to handle different types and sizes of tubulars for different tubular handling operations. The 1200A-C clamping tools can be attached and removed manually from the 1000 tubular handling system. Each 1200A-C clamping tool can include one or more 1250 identification devices, such as a radio frequency identification tag that are coded with information and store data relevant to the grab tool, including, but not limited to, the type of grab tool, the types and sizes of tubulars that the grab tool can handle, the number of tasks performed by the grab tool, the history of maintenance of the gripping tool, etc. One or more corresponding sensors 1260, such as a radio frequency identification tag reader, can also be attached to the tubular handling system 1000 and can communicate with identification devices 1250 on the grabbing tools 1200 to retrieve data stored on the devices identification number 1250 when the gripping tool 1200 is attached or placed within a certain distance from the sensors 1260 in the tubular handling system 1000.
[00069] Sensors 1260 are also in communication with the electronic control system, such as systems 10, 100 via electronic piping 1124. One or more sensors 1270, such as sensors 27, 28, 29, 98, 99A-B , 128, 1050, etc. are attached to the piston / cylinder assemblies 1025 of the tubular handling system 1000.
[00070] The sensors 1260, 1270 communicate with the control system
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42/46 electronic control 10, 100 via electronic piping 1124 to send information regarding the specific grip tool 1200A-C being used and the position or amount of stroke of the 1025 piston / cylinder assemblies must be operated to fit and detach suitably a specific tubular size. Based on information from sensors 1260, 1270, the electronic control system 10, 100 is configured to operate an electronically controlled valve (such as valves 45, 47, 49 described above with respect to figures 1A and 1B) that controls the communication of fluid to actuate the piston / cylinder assemblies 1025. The actuation of the piston / cylinder assemblies 1025 will act on the gripping tool 1200A-C) which is connected to them to grasp or release tubulars during tubular handling operations. In one embodiment, sensors 1260, 1270 can communicate the grip stroke range of the particular type of grip tool 1200a-C attached to piston / cylinder assemblies 1025, as well as the position of piston / cylinder assemblies 1025, as well as the position of the piston / cylinder assemblies 1025, the electronic control system 10, 100, the remote control panel 170 and / or the remote drill control panel 180 (as shown in figures 6 and 7). The measured data can be compared by the electronic control system 10, 100, the operator and / or the perforator to actuate the 1025 piston / cylinder assemblies and thus the 1200A-C clamping tool in a suitable fit or unhook with tubular as needed. In one embodiment, the electronic control system 10, 100 can automatically actuate the piston / cylinder assemblies 1025 based on their measured position and the type of grip tool 1200A-C that is connected during tubular handling operations.
[00071] Figures 11B and 11C illustrate another modality used to identify the type of gripping tool that is connected to the
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43/46 tubular handling system 1000.0 sensor 1260 can be coupled to the tubular handling system 1000 and can include one or more 1275 sensor elements, which can be movable pins, solenoid type devices or other types of electrical contacts. Each 1200A -C gripping tool may have one or more identification devices or means, such as holes or recesses 1210, which are arranged for communicating or receiving / fitting one or more of the 1275 sensor elements. When the 1200A- grasping tool C is connected with the tubular handling system 1000, the sensor elements 1275 are moved from a first (neutral) position, as shown in Figure 11B, to a second (identification) position, as shown in Figure 11C. The displacement or movement distance of the individual sensor element 1275 can collectively generate a signal which is sent to the electronic control system corresponding to the specific type of clamping tool 1200A-C which is attached to the tubular handling system 1000. 0 sensor 1260 can be operable to communicate the relevant data relating to the specific gripping tool 1200A-C to the electronic control system, as well. In one embodiment, the electronic control system can retrieve the relevant data relating to the 1200A-C gripping tool from another source for use during operation.
[00072] Figure 12 illustrates a modality of a hydraulic / electrical scheme for use with the 1000 tubular handling system, as well as the other tools / systems described here. Hydraulic tubing 1060 may include electronically controlled valve assemblies 1061, 1062, 1063, 1064, 1065 (such as solenoid valve assemblies) to control fluid supply and / or return to the 1000 tubular handling system components. The 1061 valve assembly can supply / return
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44/46 fluid for a 1085 grip tool, such as a single joint lift, which is attached to the 1047 cables of the 1040 cable assembly. A 1535 sensor, such as a pressure switch or sensor, can be operable to measure pressure of fluid within the fluid lines to the gripping tool 1085 and communicating the pressure measurement to the electronic control system 100 via electronic piping 1124. The electronic control system 100 can open and close the valve assembly 1061 for, as well , actuate the gripping tool 1085. The 1962 valve assembly can supply / return fluid to the 1045 piston / cylinder assemblies of the 1040 cable assembly. A 1513 sensor, such as a pressure switch or sensor can be operable to measure pressure fluid flow within the fluid lines for the 1045 piston / cylinder assemblies and communicate the pressure measurement to the electronic control system 100 via the electronic tubing 11 24. The electronic control system 100 can open and close the valve assembly 1063 to actuate the cable assembly 1040. The valve assembly 1063 can supply / return fluid to the piston / cylinder assemblies 1035 and communicate the pressure measurement to electronic control system 100 via electronic piping 1124. Electronic control system 100 can open and close valve assembly 1063 to actuate compensation set 1030. Valve assembly 1064 can supply / return fluid to piston assemblies / cylinder 1025 of grip set 1020. A sensor 1510, such as a sensor or pressure switch, can be operable to measure fluid pressure within the fluid lines for piston / cylinder assemblies 1025 and communicate pressure measurements to the electronic control system 100 via electronic piping 1124. Electronic control system 100 can open and close valve assembly 1064 for, so, actuate the gripping set 1020. Valve set 1065 can supply / return
Petition 870190127769, of 12/04/2019, p. 49/120
45/46 fluid for a 1075 filling tool of the tubular handling system 1000. A 1520 sensor, such as a sensor or pressure switch can be operable to measure fluid pressure within the fluid lines for the 1075 filling tool and communicate the pressure measurement to the electronic control system 100 via the electronic pipeline 1124. The electronic control system 100 can open and close the valve assembly 1065 to thereby actuate the filling tool 1075. The pressure measurements communicated to the electronic control system 100 can correspond to one or more operational characteristics of the components of the tubular handling system 1000.
[00073] Fluid can be supplied for valve sets of hydraulic tubing 1060 via the fluid source (hydraulic and / or pneumatic) 160 via a fluid tubing 161, which also supplies fluid to the 130 tubular handling system. control 1565, 1570, 1575, 1580, 1585 can be provided to direct fluid to the tubular handling system 130 during use with the 1000 tubular handling system. In particular, control lines 1565, 1570, 1575 can be used to supply pneumatic and / or hydraulic fluid to actuate the tubular handling system 130 in an open and closed position. Control lines 1580, 1585 can be used to communicate a pneumatic and / or hydraulic pressure signal corresponding to the position of the tubular handling system 130 to indicate whether the system 130 is tightening or fitting a tubular. One or more 1555, 1560 sensors, such as pressure sensors or switches, can be operable to measure pneumatic and / or hydraulic pressure signals and communicate pressure measurements to the electronic control system 100. The electronic control system 100 can open and close one or more 1550 electronically controlled valves to actuate the system
Petition 870190127769, of 12/04/2019, p. 50/120
46/46 tubular handling 130. Valve 1540 can be provided to manually bypass the blocking function of electronic control system 100 by closing fluid communication to hydraulic tubing 1060 and opening fluid communication directly to one or more of the components of the tubular handling systems 1000. The valve 1545 can be provided to control (open and close) the supply of fluid from the fluid source 160 to both tubular handling systems 130, 1000. [00074] One operator 5 can use the electronic control system
100 to operate the tubular handling systems 130, 1000. During operation, the electronic control system 100 receives electronic signals corresponding to the pressure measurements of the various sensors, which indicate one or more operational characteristics of the components of the tubular handling system 130, 1000. Based on the operational characteristic of the tubular handling system 130, 1000, the electronic control system 100 is programmed to function as an electronic lock by automatically preventing or allowing tubular handling systems 130, 1000 to prevent inadvertent manipulation of a tubular or tubular column.
[00075] Although the precedent is directed to the modalities of the invention, other and new modalities of the invention can be considered without departing from its basic scope and its scope is determined by the following claims.

权利要求:
Claims (23)
[1]
1. Tubular handling system (1000), the system (1000) being characterized by the fact that it comprises:
- a tubular handling tool (20, 30, 80, 90, 120, 130);
- a sensor (27, 28, 29, 37, 38, 39) configured to measure an operational characteristic of the tubular handling tool (20, 30, 80, 90, 120, 130), where the operational characteristic includes at least one of a load supported by the tubular handling tool (20, 30, 80, 90, 120, 130);
- an electronic control system (10, 100) in communication with the sensor (27, 28, 29, 37, 38, 39); and
- a platform winch system (1100) in communication with the electronic control system (10, 100), where the electronic control system (10, 100) is operable to automatically control the platform winch system (1100) to raise or lower the tubular handling tool (20, 30, 80, 90, 120, 130) to a position to build or break a connection with the tubular (1150) or a tubular column (1160) when the load measured by sensor (27, 28, 29, 37, 38, 39) corresponds to a predetermined load and is communicated to the electronic control system (10, 100) and in which the electronic control system (10, 100) is configured to exceed or prevent an operator command to start the platform winch system (1100).
[2]
2. System (1000), according to claim 1, characterized by the fact that the operational characteristic also includes a position of and in which the sensor (27, 28, 29, 37, 38, 39) includes at least one among a load cell, a voltage meter and a position sensor (27, 28, 29, 37, 38, 39).
[3]
3. System (1000) according to claim 1,
Petition 870190127769, of 12/04/2019, p. 52/120
2/6 characterized by the fact that the platform winch system (1100) includes a drum set (1120), a motor set (1110) and a brake set (1130) and further comprising one or more sensors (27 , 28, 29, 37, 38, 39) of platform winch coupled to at least one of the drum (1120), motor (1110) and brake (1130) assemblies, in which the one or more sensors (27, 28 , 29, 37, 38, 39) of the platform winch are in communication with the electronic control system (10, 100) and in which the electronic control system (10, 100) is operable to control the operation of at least one among the drum (1120), engine (1110) and brake (1130) sets.
[4]
4. System (1000), according to claim 1, characterized by the fact that the electronic control system (10, 100) is operable to actuate the platform winch system (1100) in response to the operational characteristic of the tool tubular handling (20, 30, 80, 90, 120, 130).
[5]
5. System (1000), according to claim 1, characterized by the fact that the electronic control system (10, 100) is operable to send a signal to an operator of the platform winch system (1100) corresponding to the characteristic operation of the tubular handling tool (20, 30, 80, 90, 120, 130).
[6]
6. System (1000), according to claim 1, characterized by the fact that the electronic control system (10, 100) is configured to bypass or prevent the operator's command to start the operation of the platform winch system ( 1100) if certain pre-programmed conditions are not met.
[7]
7. System (1000), according to claim 1, characterized by the fact that the electronic control system (10, 100) is configured to bypass or prevent the operator's command to start the operation of the platform winch system ( 1100) if the
Petition 870190127769, of 12/04/2019, p. 53/120
3/6 electronic control system (10, 100) is receiving a signal from the sensor (27, 28, 29, 37, 38, 39) that does not comply with certain predetermined conditions in relation to the tubular handling tool (20, 30, 80, 90, 120, 130).
[8]
8. System (1000), according to claim 1, characterized by the fact that the electronic control system (10, 100) is configured to allow the operator's command to start the operation of the platform winch system under certain conditions pre-programmed are not met.
[9]
9. System (1000), according to claim 1, characterized by the fact that the electronic control system (10, 100) is configured to allow the operator's command to start the operation of the platform winch system if the system electronic control (10, 100) is receiving a signal from the sensor (27, 28, 29, 37, 38, 39) that does not comply with certain predetermined conditions in relation to the tubular handling tool (20, 30, 80, 90, 120, 130).
[10]
10. System (1000), according to claim 1, characterized by the fact that the predetermined load corresponds to the weight of the tubular handling tool (20, 30, 80, 90, 120, 130) when they do not support any tubular or tubular column (1160).
[11]
11. System (1000), according to claim 1, characterized by the fact that the pre-determined load corresponds to the weight of the tubular handling tool (20, 30, 80, 90, 120, 130) plus the weight of the column tubular (1160) when supporting the tubular column (1160).
[12]
12. System (1000), according to claim 1, characterized by the fact that the position corresponds to a position to which the tubular handling tool (20, 30, 80, 90, 120, 130) is moved to fit another tubular to build the column
Petition 870190127769, of 12/04/2019, p. 54/120
Tubular 4/6 (1160).
[13]
13. System (1000), according to claim 1, characterized in that the position corresponds to a position in which the tubular handling tool (20, 30, 80, 90, 120, 130) is moved to raise the tubular column (1160) after building a tubular for the tubular column (1160).
[14]
14. System (1000), according to claim 1, characterized in that the position corresponds to a position that the tubular handling tool (20, 30, 80, 90, 120, 130) is moved to raise the tubular after the rupture of the tubular column (1160).
[15]
15. Tubular handling system (1000), the system (1000) being characterized by the fact that it comprises:
a tubular handling tool (20, 30, 80, 90, 120, 130);
a sensor (27, 28, 29, 37, 38, 39) configured to measure a load supported by the tubular handling tool (20, 30, 80, 90, 120, 130);
an electronic control system (10, 100) in communication with the sensor (27, 28, 29, 37, 38, 39); and a platform winch system (1100) in communication with the electronic control system (10, 100), in which the electronic control system (10, 100) is operable to automatically control the platform winch system (1100) to raise or lower the tubular handling tool (20, 30, 80, 90, 120, 130) to a position to construct or break a tubular or tubular column (1160) when the load that is measured by the sensor (27, 28 , 29, 37, 38, 39) corresponds to a predetermined load and is communicated to the electronic control system (10, 100).
[16]
16. System (1000) according to claim 15,
Petition 870190127769, of 12/04/2019, p. 55/120
5/6 characterized by the fact that the electronic control system (10, 100) is operable to prevent the operation of the platform winch system based on the load that is measured by the sensor (27, 28, 29, 37, 38, 39) and communicated to the electronic control system (10, 100).
[17]
17. System (1000), according to claim 15, characterized by the fact that the electronic control system (10, 100) is configured to bypass or prevent the operator's command to start the operation of the platform winch system if the electronic control system (10, 100) is receiving a load measurement from the sensor (27, 28, 29, 37, 38, 39) that does not comply with certain predetermined conditions in relation to the tubular handling tool (20, 30, 80, 90, 120, 130).
[18]
18. System (1000), according to claim 15, characterized by the fact that the predetermined load corresponds to the weight of the tubular handling tool (20, 30, 80, 90, 120, 130) when not supporting any tubular or tubular column (1160).
[19]
19. System (1000), according to claim 15, characterized by the fact that the predetermined load corresponds to the weight of the tubular handling tool (20, 30, 80, 90, 120, 130) plus the weight of the tubular column (1160) when supporting the tubular column (1160).
[20]
20. System (1000), according to claim 15, characterized by the fact that the electronic control system (10, 100) is operable to automatically control the platform winch system (1100) to raise the tubular tool to the position of fitting another tubular to build the tubular column (1160) when the load that is measured by the sensor (27, 28, 29, 37, 38, 39) corresponds to the predetermined load and is communicated to the electronic control system (10 , 100).
Petition 870190127769, of 12/04/2019, p. 56/120
6/6
[21]
21. System (1000), according to claim 15, characterized by the fact that the position corresponds to a position in which the tubular handling tool (20, 30, 80, 90, 120, 130) is moved to fit another tubular to build the tubular column (1160).
[22]
22. System (1000), according to claim 1, characterized in that the position corresponds to a position where the tubular handling tool (20, 30, 80, 90, 120, 130) is moved to raise the tubular column (1160) after building a tubular for the tubular column (1160).
[23]
23. System (1000), according to claim 1, characterized in that the position corresponds to a position that the tubular handling tool (20, 30, 80, 90, 120, 130) is moved to raise the tubular after rupture of the tubular column (1160)

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法律状态:
2018-12-18| B06F| Objections, documents and/or translations needed after an examination request according art. 34 industrial property law|

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2019-09-10| B06U| Preliminary requirement: requests with searches performed by other patent offices: suspension of the patent application procedure|

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2020-02-18| B09A| Decision: intention to grant|

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2020-04-07| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 15/12/2011, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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US201061424575P| true| 2010-12-17|2010-12-17|

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US201161516609P| true| 2011-04-05|2011-04-05|

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PCT/US2011/065218|WO2012083050A2|2010-12-17|2011-12-15|Electronic control system for a tubular handling tool|

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